The ABCS: Advantages, benefits & challenges

Cost/ROI Advantages

  • Reduces hauling frequency and landfill fees through high compaction ratios.
  • Improves recycling value by streamlining separation and baling of similar materials.
  • Minimizes labor hours tied to inefficient material handling.
  • Expands facility capacity by reducing on-site waste volume and storage space.

Benefits

  • Supports compliance with OSHA, EPA, and other regulatory standards.
  • Boosts productivity by integrating waste handling into production workflows.
  • Cuts down on clutter, hazards, and equipment wear in production zones.
  • Contributes to sustainability reporting and ESG practices.

Challenges

  • Managing multiple waste streams, including plastics, organics, wood, and cardboard.
  • Working around space constraints in active manufacturing zones.
  • Handling hazardous or contaminated waste safely.
  • Ensuring uptime and integration are aligned with production schedules.

Recommended Product Lines

Komar’s equipment is built for 24/7 performance in rugged, high-output environments:

Auger Compactors

Designed for large and bulky items waste or continuous high-volume waste streams like wood, cardboard, scrap packaging, plastics, and/or other production debris.

Stationary Compactors

Stationary Compactors

Best for dry industrial waste, such as cardboard, film, and general debris. Often placed near loading docks.

Vertical Balers

Ideal for facilities with limited space generating recyclable materials like cardboard, plastics, textiles, or non-ferrous metals in moderate volumes.

Horizontal Balers

Designed for high-volume, continuous baling of recyclables such as cardboard, plastics, textiles, or non-ferrous metals in large manufacturing operations.

Pre-Crushers

For large and bulky items that need to be broken down before disposal. Ideal with pallets, crates, drums, or assembled goods.

Aftermarket Support

IoT Integration & Dashboards

IoT Integration & Dashboards

Real-time monitoring and data analytics help optimize equipment performance and reduce downtime through proactive insights.

Preventive Maintenance Programs

Preventive Maintenance Programs

Scheduled maintenance keeps your equipment running smoothly, extending its life span and preventing costly breakdowns.

Parts & Service

Parts & Service

Reliable access to genuine parts and expert service ensures fast repairs and minimal operational disruptions.

Leasing, Rental & Used Equipment

Leasing, Rental & Used Equipment

Flexible leasing, rental, and certified used equipment options provide cost-effective solutions for short-term needs or budget-conscious operations.

Common Waste Types

*Certain materials, including electronics, organic or hazardous waste, and specialty items, may require dedicated handling or have limited recycling or disposal options depending on your location. If you are unsure what can be processed or disposed of, contact us and we will guide you to the best solution.

Waste Analysis of the Manufacturing Sector

Manufacturers across industries—from machining and assembly through final processing and packaging—generate waste as an unavoidable result of production. Depending on the sector, this can range from dry packaging to contaminated scrap metal, wet organic waste, or hazardous byproducts.

Cardboard and other packaging materials take up excess space in your general waste stream.

plastic botole

Plastic molding waste demands efficient collection and compaction to prevent production delays.

Wood pallets and crates accumulate quickly in receiving areas, occupying valuable real estate.

Every minute spent manually handling waste is a minute lost from production. That’s why forward-thinking manufacturers invest in integrated waste handling systems from Komar. We help you reduce waste volume, increase recycling efficiency, and keep your shop floor clean, productive, and compliant.

In manufacturing, every decision affects uptime, efficiency, and bottom-line performance. Komar Industries helps you eliminate waste bottlenecks, reduce hauling and handling costs, and align your operation with modern sustainability and safety demands.

FAQs

Auger compactors are ideal for continuous-feed operations and heavy, bulky production waste.

Yes. Komar systems can accomodate non-ferrous metal scrap.

Automated or continuous systems—such as augers and horizontal balers that are connected to conveyors— eliminate manual handling, increase efficiency, and allow personnel to focus on other tasks.

Balers can turn cardboard, plastic, and metal scrap into marketable bales, often generating revenue while reducing disposal costs.

Yes. Our Systems team can engineer automation solutions—including conveyors and other material-handling options—to ensure our equipment integrates seamlessly into your production line.

Komar auger and pre-crusher compactors are designed to reduce oversized materials—such as wooden pallets and crates—without manual break-down.

Properly designed waste systems help keep your facility safe by reducing hazards such as trip risks, fire potential, and obstructed walkways.

We recommend preventive maintenance quarterly for most heavy-duty systems, with remote monitoring options available to keep equipment operating correctly and identify issues ahead of time.