TWO-RAM HORIZONTAL BALERS

Built for Heavy-Duty, High-Volume Recycling Operations

Two‑Ram Horizontal Balers deliver high‑output performance through optimized compaction, fast material changeovers using separation doors, flexible motor configurations, progressive shear technology that helps reduce jams, and durable interlocking steel construction. They are built for large‑volume recyclers, manufacturers, and municipal waste facilities.

Built for Heavy-Duty, High-Volume Recycling Operations

Product Line Overview

HT175

HT175

Ram Force

175,000 lbs

Cylinder Bore

6”

Dry Cycle

40 sec

Bale Weight (OCC)

1,500 lbs
HT185

HT185

Ram Force

185,000 lbs

Cylinder Bore

5.5"

Dry Cycle

28 sec

Bale Weight (OCC)

1,500 lbs
HT210

HT210

Ram Force

211,000 lbs

Cylinder Bore

8”

Dry Cycle

17 sec

Bale Weight (OCC)

1,500 lbs
HT265

HT265

Ram Force

267,000 lbs

Cylinder Bore

9”

Dry Cycle

22 sec

Bale Weight (OCC)

1,600 lbs
HT285

HT285

Ram Force

286,000 lbs

Cylinder Bore

9”

Dry Cycle

11 sec

Bale Weight (OCC)

1,600 lbs
HT350

HT350

Ram Force

353,000 lbs

Cylinder Bore

10”

Dry Cycle

11-15 sec

Bale Weight (OCC)

1,700 lbs
HT425

HT425

Ram Force

428,000 lbs

Cylinder Bore

11”

Dry Cycle

14.5 sec

Bale Weight (OCC)

1,700 lbs
HT500

HT500

Ram Force

509,000 lbs

Cylinder Bore

12”

Dry Cycle

17 sec

Bale Weight (OCC)

1,700 lbs

Dry cycle times depend on motor configuration (HP).

TWO-RAM HORIZONTAL BALER

Key Features

Operational Uptime & Technology Enhancements

Multi-Motor Options
(1, 2, 3 motors)

  • Stage start reduces electrical surge
  • Motors can be de-selected to lower power usage without sacrificing bale weight or shear performance

SmartBale™ Intelligent
Baler Control

  • Programmable baler parameters for various materials for faster change-overs
  • Optional mobile remote interface for monitoring and control

Interlocking Plate
Steel Construction

  • Distributes stresses away from welds for long-term durability

Progressive Shear Blade

  • Reduces jams
  • Enables maximum ram pressure utilization

Bale Separation Door

  • Allows instant material change
  • Virtually eliminates cross-contamination

Reduced Maintenance Time

Exterior grease
point access

  • For faster daily servicing

Oil filter
pressure sensor

  • Alerts operators to clogs

Replaceable wear components

  • Chassis floor and sides made with AR 400 steel wear plates
  • Multi-edge shear blades with hardened and ground tool steel

“Our previous baler was a manual tie, and if we’d knock out 20 bales in a day, you were doing pretty good,” he says. “Now, we can do 20 bales pretty easily in just two or three hours, so there’s been a huge difference.”

Scott Cisco, Auglaize County Solid Waste District

Resource

Two-Ram Balers: High-Force Versatility for Complex and Variable Waste Streams

Some waste streams demand more than speed—they require power, adaptability, and resilience. Two-ram balers answer that call. Engineered for heavy-duty applications, they handle a wide range of materials while producing dense, consistent bales.

Common Horizontal baler options

Equipment Specs

Two-Ram
Horizontal Balers
HT175
HT175
HT185
HT185
HT210
HT210
HT265
HT265
HT285
HT285
HT350
HT350
HT425
HT425
HT500
HT500
Feed Opening (LxW)78″ × 54″48″ × 54″64″ × 57″64″ × 57″64″ × 57″80″ × 57″100″ × 57″100″ × 57″
Bale Size (LxHxW)60″x30″x38-51*60″x30″x38-51*60″x30″x38-51*60″x30″x38-51*60″x30″x38-51*60″x30″x38-51*60″x30″x38-51*60″x30″x38-51*
System Pressure4,200 psi4,200 psi4,200 psi4,200 psi4,500 psi4,500 psi4,500 psi4,500 psi
Ram Force175,000 lbs185,000 lbs211,000 lbs267,000 lbs286,000 lbs353,000 lbs428,000 lbs509,000 lbs
Ram Pressure102 psi109 psi123 psi156 psi167 psi206 psi250 psi297 psi
Drive HP20202×202×302×402×50, 3×403×50, 3×753×50, 3×75
Main Cylinder Bore6″5.5″8″9″9″10″11″12″
Dry Cycle Time40 sec28 sec17 sec22 sec11 sec11–15 sec14.5 sec17 sec
Bale Tying5 wire, auto5 wire, auto5 wire, auto5 wire, auto5 wire, auto5 wire, auto5 wire, auto5 wire, auto
Baler Shipping Weight32,500 lbs28,500 lbs70,950 lbs73,850 lbs76,350 lbs93,750–97,750 lbs109,350 lbs112,350 lbs

*Bale length dependent on selected baler configuration.

FAQs

Two-ram balers can process a variety of materials including OCC, shredded and mixed paper, tissue scraps, plastics, plastic film, and more.

Two-ram balers use separate chambers for compaction and for tying and side ejection, allowing continuous operation and faster processing. This design also enables cleaner, immediate changeover between materials. Single-ram balers perform compaction, tying, and ejection in a single channel, with completed bales pushed out by the next bale. Manual-tie and auto-tie single-ram designs offer different advantages depending on material and throughput needs.

Bales are tied in the extrusion chamber using an automatic 5-wire system that ensures consistent high-density.

Processing speed is driven by how quickly hydraulic fluid can be moved through the system. In a horizontal baler, the motor powers the hydraulic pump, which controls fluid flow to the cylinder. Increasing motor horsepower (within system limits) increases flow rate, reducing cycle time and allowing faster bale production.

Bale weight depends on material density, bale dimensions, and compaction level. Two-ram balers offer variable bale lengths, with compaction varying by model and application. As an example, OCC bales measuring approximately 30″×60”×48” typically weigh 1,500–1,700 lbs, depending on the type and condition of the OCC.

The bale separation door moves in place after the previous bale moves from the compression into the extrusion chamber. This creates separation between the previous and new bales, eliminating cross-contamination.

Bale density is driven by the amount of force applied during compaction. In a horizontal baler, hydraulic pressure is generated by the pump, while compaction force is determined by the size of the hydraulic cylinder. Increasing cylinder size increases the force applied by the ram, resulting in denser, heavier bales.

As with all hydraulic equipment, routine inspection of hoses, connections, and fluid levels is essential. Komar horizontal balers feature accessible external grease points for quick, straightforward lubrication. Wear components such as floor and side plates and multi-edge shear blades should be regularly inspected and rotated or replaced as needed. Komar also offers Preventive Maintenance programs to support long-term, reliable operation.

Two-ram balers feature reinforced frames, guarded chambers, E-stops, interlocked doors, hydraulic pressure relief, and material control to protect operators during use.

Two-Ram Balers: High-Force Versatility for Complex and Variable Waste Streams

Some waste streams demand more than speed—they require power, adaptability, and resilience. Two-ram balers answer that call. Engineered for heavy-duty applications, they handle a wide range of materials while producing dense, consistent bales.

With separate rams for compression and ejection, these machines excel in environments where material type changes frequently or where maximum bale density is required.

 

Best For:

  • Plastics, metals, aluminum, OCC, textiles
  • Recycling centers, MRFs, and industrial operations
  • Facilities handling multiple material streams

 

Key Advantages of Two-Ram Balers

  1. True Material Versatility
    The design handles light, heavy, rigid, or flexible materials with equal efficiency.
  2. High Compression Force
    Two-ram systems generate strong, consistent bale density—essential for maximizing downstream revenue.
  3. Clean, Fully Automatic Bale Ejection
    Quick, reliable ejection prevents contamination between material types and boosts overall throughput.

 

The Komar Advantage

Choose a two-ram baler when versatility, bale density, and material flexibility guide your recycling strategy. For complex waste streams, no solution offers more capability or long-term clarity.